TPCA

About the factory


BASIC FIGURES
  Production start 28th February 2005
  Production 220 606 cars (2016)
  Total production 2 971 949 cars (2005 - 2016)
  Turnover 41,9 bilions CZK (2015)
  Tact - time 63 seconds
  Annual production record 332 489 car (2009)
  Tact - time record 54 seconds
  Contruction start 10th April 2002
  Official opening of the factory 31st May 2005
  Expanse of TPCA´s area 124 ha
  Built - up area of TPCA 21 ha
  Capacity of lay - by parking lot 1200 cars

 

PEOPLE

  Number of employees 2700
  Average age 36 years
  System of work 2 teams / 2 shifts
  Woman ratio 17 %
  Employees from the region 75 %
  Average length of employment 6,5 years

 

 


Production


STAMP SHOP
  Expanse 19 600 m2
  Number of employees 133
  System of work 2 shifts / 2 teams
  Number of stamped parts 51
  Number of stamping instruments 121
  Stamping pressure 800 to 2400 tons
  Cadence of stamping 14 lifts / min
  Thickness of steel plate 0,6 to 0,9 mm

 

WELD SHOP

  Expanse 19 700 m2
  Number of employees 511
  System of work 2 shifts / 2 teams
  Number of machines cca 200

 

PAINT SHOP

  Expanse 18 000 m2
  Number of employees 370
  System of work 2 shifts / 2 teams

 

FINAL ASSEMBLY AND QUALITY CONTROL

  Expanse 35 100 m2
  Number of employees 1221
  System of work 2 shifts / 2 teams
  Length of working position 4,6 m
  Number of working positions 243

 


Our models


MODELS
  Length 3 410 mm
  Width 1 615 mm
  Height 1 465 mm
  Engine petrol, 3 cylinder 1,0 l
  Consumption 4,3 l / 100 km
  CO2 emission 99 g/km
  Capacity 68 ccm
  Length of 1 car production cca 12 hours
  Time spended at lay - by parking lot max 1 day
  Number of exported cars 1000 cars / day (daily production capacity)
  Transportation 50-60 % railway the rest by road haulage

 

AWARDS
  2005: Euro NCAP crash test - Aygo, C1, 107
  2007: Engine of the year (petrol engine Toyota )1,0 VVT - i
  2008: Engine of the year (petrol engine Toyota)1,0 VVT - i
  2008: 1st rank for Aygo of Customer Satisfaction Index
  2008: 3rd rank for 107 of Customer Satisfaction Index
  2009: 1st rank for Aygo of Customer Satisfaction Index
  2009: 3rd rank for 107 of Customer Satisfaction Index
  2009: Enterprise of automotive industry of the 2008
  2010: Engine of the year (petrol engine Toyota)1,0 VVT - i
  2012: 1st rank for Aygo of Customer Satisfaction Index
  2013: 1st rank for Aygo of Customer Satisfaction Index
  2013: Engine of the year (petrol engine Toyota)1,0 VVT - i

TPCA in time


Financial results
  2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Turnover (bilions) 17,97 49,41 51,28 49,10 51,82 44,71 39,67 34,2 29,78 39,3 41,9
Pre - tax profit (bilions) -2,21 1,2 1,4 1,4 1,44 1,4 0,4 0,32 0,28 0,37 0,39
Investment (mil.) 17,72 17,99 18,29 18,64 18,74 18,82 19,22 20,3 25,1 24,8 24,6
Average wage in production 19300 20800 23100 25200 26550 27320 28170 29120 29800  30600 31500

 

Production
  2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Toyota 34603 100437 105276 108008 100359 82916 90687 74190 69386 72495 91199 88505
Peugeot 34589 101671 104466 108192 116073 110544 91335 74891 57272 65944 67224 66534
Citroën 34627 91542 98736 108089 116057 102252 88683 65834 58469 64666 60631 65567
Total 103819 293650 308478 324289 332489 295712 270705 214915 185127 203105 219054 220606

 

Sales in TOP 5 export countries
  2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
France 57 982 51700 60672 93071 74336 50605 31665 28546 33779 38670 38224
Italy 66 973 81701 61164 57221 46770 32884 22046 21067 20067 28664 29134
Germany 40 407 37356 34797 66764 28716 26457 21257 16312 19329 24598 22332
Netherlands 15 218 19099 25257 28564 44453 47081 23212 25080 19088 18030 19096
Great Britain 37 855 42134 44645 45972 45591 46005 46251 51106 52258 63126 62860
Others 75215 76488 97754 40897 55846 67673 61384 43016 58584 45966 48960
Total 293650 308478 324289 332489 295712 270705 214915 185127 203105 219054 220606

 

Sales in Czech Republic
  2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Total
Aygo 120 407 413 235 112 109 249 517 231 206 292 246 3137
107 310 549 577 600 387 339 366 200 148 152 110 105 3843
C1 103 425 518 449 358 405 294 463 385 160 114 142 3816
Total 533 1381 1508 1284 857 853 909 1180 764 518 516 493 10796